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Theory and Practice of Corrosion Protection

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Optimal regulation of cathodic protection plant operation on the basis of reliability and residual life

https://doi.org/10.31615/j.corros.prot.2022.104.2-1

Abstract

Corrosion of steel underground pipelines significantly reduces the service life, leading them to an emergency condition, in which further operation is impossible. The main methods of protecting such pipelines are insulating coatings and electrochemical protection.
Determination of the optimal operating parameters of the electrochemical protection system allows to increase the service life of protected objects, due to a decrease in the load on working objects. These approaches are mainly aimed at reducing energy consumption by determining their optimal output parameters of electrochemical protection equipment, subject to compliance with the requirements of RD for permissible values of the protective potential. However, optimal control algorithms do not directly take into account the actual technical state of the system and cannot provide information about its reliability.
The average life of most existing pipelines is more than 20 years. The actual corrosion protection characteristics of such pipelines are significantly reduced in comparison with the initial. In view of this, there is a need to determine the reliability of the electrochemical protection system. Proposed methods for determining and evaluating the reliability indicators of electrochemical protection systems are aimed at building Markov models of the reliability of the object under study and determining it s availability factor.
The implementation of optimal control algorithms in conjunction with methods for assessing the reliability of electrochemical protection systems can make it possible to determine the time of trouble-free operation and identify the most “vulnerable” elements of the system.

About the Authors

D. A. Vasin
JSC «Giprogascentr»
Russian Federation

Denis A. Vasin, engineer

26, Alekseevskaya st., Nizhniy Novgorod



A. I. Sheferov
JSC «Gazprom project»
Russian Federation

Aleksandr I. Sheferov, engineer

26, Alekseevskaya st., Nizhniy Novgorod



S. A. Nikulin
JSC «Gazprom project»
Russian Federation

Sergey A. Nikulin, Ph.D. in Technical Sciences, associate
professor, primary specialist

26, Alekseevskaya st., Nizhniy Novgorod



E. L. Karnavsky
JSC «Gazprom project»
Russian Federation

Evgeny L. Karnavsky, Head of the OPS ECP

26, Alekseevskaya st., Nizhniy Novgorod



L. A. Kosareva
LLC «Gazprom Transgaz Nizhny Novgorod»
Russian Federation

Lybov' A. Kosareva, Lead Engineer

11, Zvezdinka street, Nizhny Novgorod



References

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4. Reliability in technology. Application of Markov methods. (2019). GOST R MAC 61165- 2019. Moscow: Izdatelstvo Standardinform.

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7. Sabanov, S. V., Nikulin, S. A., Karnavsky , E. L. (2020). Determination of the priority of putting the anticorrosion protection equipment into repair at the gas pipeline section in conditions of limited funding. Theory and Practice of Corrosion Protection, 25(2), 7-17. doi: 10.31615/j. corros.prot.2020.96.2-1

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Review

For citations:


Vasin D.A., Sheferov A.I., Nikulin S.A., Karnavsky E.L., Kosareva L.A. Optimal regulation of cathodic protection plant operation on the basis of reliability and residual life. Theory and Practice of Corrosion Protection. 2022;27(2):7-24. (In Russ.) https://doi.org/10.31615/j.corros.prot.2022.104.2-1

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ISSN 1998-5738 (Print)
ISSN 2658-6797 (Online)